High-Accuracy Digital Dosing Pump: Precision, Intelligence and Industry-Ready Performance
In today’s fluid handling and chemical metering applications, accuracy and reliability are no longer optional—they are essential. The high-accuracy digital dosing pump offers a sophisticated solution to meet these demands. At its core it is a diaphragm-type metering pump driven by servo motors and advanced algorithms, enabling extremely tight dosing control—with repeatability error margins of around ±0.24%.
Key Advantages
One of the standout advantages is the wide turn-down ratio and ultra-low minimum flow capability. For example, in one model the turn-down ratio is specified as 1:1500, with a minimum flow of 0.06 L/h and a maximum standard mode flow of 90 L/h. This breadth enables one pump to cover a large range of dosing volumes, reducing the need for multiple pump types. The high-precision algorithmic control (via the built-in chip) and servo mechanism ensure accurate metering even under varying conditions.
Another clear advantage lies in intelligent monitoring and diagnostics. The pump is equipped with YLC sensors that continuously monitor pipeline pressure, diaphragm status, presence of air bubbles, and pipeline blockages. If any abnormal condition arises, the system triggedigital dosing pump rs an alarm on the screen and can even initiate automatic air-exhaust. This real-time feedback and self-diagnosis dramatically reduce unexpected downtime and maintenance surprises.
The pump also supports multiple external control interfaces: analog signals, digital inputs, remote start/stop, and bus protocols for PLC or SCADA integration. This flexibility ensures that the dosing pump can be embedded in highly automated systems or linked into digital process networks, aligning with smart-factory or Industry 4.0 requirements.
Distinct Features
Wide flow range and high turn-down ratio (1:X up to 1:1500) enabling micro-dosing to moderate flows.
Accuracy of repeatability ±0.1% to ±0.5% of full scale; typical performance around ±0.24%.
Intelligent condition monitoring: pressure, bubble detection, blockage alarms.
Multiple operating modes: manual, batch, concentration, impulse, current (4-20 mA), weekly scheduling, etc.
Modular design enabling fast installation and rapid commissioning.
Integration capability for external control and automation networks.
Industry Applications
This high-accuracy digital dosing pump is highly versatile across several industries:
Water & Wastewater Treatment: Dosing of coagulants, flocculants, chlorine, pH-adjusters and other treatment chemicals demands precise volume control and consistent performance. The pump’s monitoring capability helps safeguard against overdosing, under-dosing and regulatory non-compliance.
Chemical Processing & Petrochemical: In these environments, reactive chemicals, corrosives or finely controlled additive dosing are common. The pump’s wide flow range, precision, and built-in diagnostics are valuable for maintaining reaction stability and safety.
Mining & Flotation: Chemical dosing in flotation cells, reagent feeds and mineral processing uses require robust metering under variable pressure/viscosity conditions. The pump’s ability to maintain tight control and monitor wear is a benefit.
New Energy / Battery Manufacturing: In electrolytes, copper foil treatments or surface finishing, small volumes of high-precision additives must be dosed reliably. The high repeatability and micro-flow capability suit these demanding tasks.
Food, Pharmaceutical & Laboratories: Although substantial in industrial scale, the pump’s precision and control modes (batch, concentration) make it suitable for labs, pilot lines and hygienic applications requiring trace dosing and recording.
In summary, the high-accuracy digital dosing pump brings together mechanical excellence (diaphragm metering, servo drive), advanced electronics (algorithmic control, sensors) and systems integration (control interfaces, diagnostics) to deliver a modern dosing solution designed for demanding environments. Whether in water treatment, chemical manufacturing, new energy or laboratory settings, this pump stands ready to support precision fluid management in the era of smart industry.
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