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6 High Leveler: Precision and Efficiency in Metal Sheet Leveling In the fast-paced world of metal processing, achieving perfectly flat sheets and coils is essential for industries that require high-quality materials. Whether in aerospace, automotive, or other high-precision manufacturing fields, metal leveling technology plays a crucial role in maintaining product quality. The 6 High Leveler by Sumikura is a cutting-edge solution that ensures metal sheets are perfectly leveled, offering superior performance and precision for manufacturers dealing with challenging materials. 6 High Leveler https://sumikura.jp/six-hi-leveler/ What is a 6 High Leveler? The 6 High Leveler is an advanced piece of equipment designed to flatten metal sheets and coils with superior accuracy. The “6 High” configuration refers to the machine’s six rollers: four primary working rollers and two smaller backup rollers. This design enables the leveler to exert even pressure on the material, ensuring uniform flattening and eliminating defects like warping, bowing, and edge curling. The machine is engineered to handle a variety of metals, including high-tensile steel, aluminum, and stainless steel, making it an ideal solution for industries that demand the highest standards of flatness and quality. Key Features and Advantages Unmatched Flattening Performance The 6 High Leveler is known for its ability to achieve exceptional flattening results. Unlike traditional leveling machines that can create uneven pressure, the six-roller system evenly distributes force across the metal sheet, ensuring a smooth and uniform surface. This advanced flattening process eliminates defects such as warping, bowing, and edge curling, which are common in metal materials. Whether working with thin-gauge aluminum or thick, high-strength steel, the 6 High Leveler ensures that every sheet is perfectly flat and ready for further processing. Precision Control Precision is critical when it comes to metal leveling, and the 6 High Leveler offers unmatched control over the leveling process. The rollers’ adjustable pressure and gap settings allow operators to fine-tune the amount of flattening applied to each metal sheet. This capability ensures that every sheet meets exact dimensional and surface quality requirements. This level of precision is especially valuable in industries like aerospace, automotive, and electronics, where even slight deviations in flatness or thickness can compromise the integrity of the final product. Versatility in Material Handling The 6 High Leveler is designed to handle a broad range of materials with varying thicknesses and strengths. Whether processing stainless steel, aluminum, copper, or other high-tensile alloys, the machine can be adjusted to provide optimal flattening. This versatility makes the 6 High Leveler an essential tool for manufacturers in various industries, from metal service centers to high-precision manufacturers who require consistently flat materials for their production processes. Increased Productivity The 6 High Leveler is designed to improve productivity in metal processing operations. The advanced six-roller system reduces the time it takes to achieve perfect flatness while maintaining high levels of precision. This increased speed of processing helps manufacturers meet high-volume demands without sacrificing quality. Additionally, the machine’s efficient operation reduces the need for costly rework or scrap, improving overall profitability for manufacturers. Durability and Reliability Built with high-quality materials, the 6 High Leveler is designed for long-term durability and reliable performance. The machine is engineered to withstand the rigors of continuous operation, making it a dependable choice for high-demand manufacturing environments. Its robust construction minimizes downtime, reducing maintenance costs and ensuring that production schedules are not disrupted. How the 6 High Leveler Works The 6 High Leveler operates by feeding metal sheets through its six-roller system. The upper and lower rollers apply pressure to flatten the metal, while the backup rollers ensure even force distribution. The adjustable roller settings allow for precise control over the flattening process, ensuring that each sheet meets the desired specifications. This continuous adjustment and control ensure that the metal sheets emerge flat, smooth, and ready for further processing.

The Automotive Blanking Line is a state-of-the-art metal processing system designed for high-efficiency, high-precision operations in the automotive industry. Engineered to handle CRS (Cold Rolled Steel), HRS (Hot Rolled Steel), and Aluminum, it provides manufacturers with the versatility to produce a wide range of vehicle components, from body panels to structural reinforcements, while maintaining strict quality standards. https://sumikura.jp/blanking-lines-2.html With a maximum press capacity of 800mm and a working area of 5,200×2,750mm, this blanking line is capable of processing large-format sheets with consistent accuracy. It supports a material width range of 300~2,080mm and a length range of 300~4,300mm, offering unmatched flexibility for different automotive manufacturing requirements. The thickness capacity of 0.5~3.0mm ensures the system can efficiently handle both lightweight aluminum panels for modern vehicles and thicker steel sheets for structural applications. One of the standout features of this Automotive Blanking Line is its high operating speed of 65 strokes per minute (SPM). This enables manufacturers to achieve high throughput without compromising precision. The servo-controlled feeding and positioning system guarantees smooth material flow and accurate blanking, minimizing edge burrs and reducing scrap. Such performance ensures consistent blank quality for subsequent forming, welding, or assembly operations. The line also features an advanced Magnetic & Vacuum stacking system, which automates the stacking process while maintaining precise alignment and preventing surface damage. This dual system enhances efficiency, reduces manual handling, and improves workplace safety. With accurate stacking and smooth handling, production lines experience less downtime and higher overall productivity. Intelligent automation and a user-friendly interface make the system easy to operate and maintain. Operators can quickly adjust parameters, monitor performance in real-time, and perform fast material changeovers, allowing for flexible production of different part types. Additionally, the blanking line is designed for durability and low maintenance, ensuring long-term reliability even in high-volume industrial environments. Combining speed, precision, and versatility, the Automotive Blanking Line is an ideal solution for automotive manufacturers seeking to improve production efficiency, reduce costs, and maintain superior quality standards. Whether used for electric vehicles, commercial vehicles, or passenger cars, this advanced blanking system delivers consistent, high-quality blanks that support modern automotive manufacturing needs, helping producers stay competitive in a rapidly evolving market.

In the era of smart manufacturing, automation and precision are key to increasing productivity and reducing operational costs. Our state-of-the-art slitting line combines high-speed processing, robust design, and intelligent control systems to deliver consistent, high-quality results across a variety of metal materials. This system is engineered to handle High-Speed Steel (HSS), Cold-Rolled Steel (CRS), Hot-Rolled Steel (HRS), Stainless Steel (SS), and Aluminum, meeting the demands of today’s dynamic manufacturing environment. https://sumikura.jp/slitting-lines/ Core Specifications: Material Compatibility: HSS, CRS, HRS, SS, Aluminum Maximum Coil Width: 2,500 mm Maximum Coil Weight: 35 tons Maximum Strips per Coil: 50 Material Thickness Range: 0.2–9.0 mm Processing Speed: 0–300 m/min Tension Control Systems: Felt Plate, Belt Bridle, or Roll Units Slitting Options: Double Slitter or Turnstile Advanced Automation Features: This slitting line is equipped with intelligent sensors and an integrated Human-Machine Interface (HMI), enabling real-time monitoring of coil tension, strip alignment, and cutting precision. Automated adjustments ensure minimal material waste and consistent quality throughout the production process. Operators benefit from simplified control and reduced manual intervention, making the system ideal for high-volume production environments. Enhanced Productivity and Flexibility: The dual slitter configuration allows simultaneous slitting of multiple strips, optimizing throughput while reducing downtime during tool changes. Robust tension units maintain perfect flatness and consistent strip width, even at maximum processing speeds of up to 300 m/min. The system’s capacity to handle coils weighing up to 35 tons ensures flexibility for both heavy-duty steel and lightweight aluminum processing. Versatile Applications: Ideal for metal service centers, automotive components, appliance manufacturing, and industrial machinery, this slitting line supports a broad range of applications. Its ability to handle various materials, thicknesses, and widths provides manufacturers with a reliable, flexible solution that adapts to changing production requirements. Conclusion: Our smart automated slitting line combines precision, speed, and automation to meet the demands of modern metal processing. By integrating intelligent control systems with durable mechanical design, it enhances productivity, reduces waste, and ensures consistent high-quality output, making it an essential tool for manufacturers embracing Industry 4.0.

This high-performance line offers exceptional flexibility with the ability to produce up to 50 individual strips in one continuous run. Supporting a thickness range from 0.2 to 9.0 mm, it accommodates a variety of material gauges, enabling manufacturers to handle diverse production requirements without costly changeovers. The adjustable speed range of 0 to 300 meters per minute allows operators to fine-tune performance to match output goals—whether for high-speed volume production or slower, precision-critical jobs. https://sumikura.jp/slitting-lines/ A key advantage of the PrimeFlex is its advanced tension control system, which offers multiple configurations including Felt Plate, Belt Bridle, or Roll tension units. This technology maintains constant strip tension throughout the process, ensuring smooth, stable material flow and preventing surface scratches, edge waviness, or coil deformation. As a result, the system delivers superior slit-edge quality while minimizing scrap and material waste. The slitting station features a Double Slitter with Turnstile arrangement, providing quick blade changes and rapid setup for different strip widths or materials. Precision-ground arbors and durable tooling ensure burr-free cuts and tight tolerance control, even during continuous high-speed operation. This efficient design reduces downtime and boosts productivity, allowing operators to meet tight production schedules with confidence. Energy efficiency is at the heart of the PrimeFlex design. High-efficiency motors, intelligent drive systems, and regenerative braking work together to reduce power consumption and operational costs. By optimizing energy usage, the system supports environmentally responsible manufacturing practices and helps companies comply with evolving sustainability standards. An intuitive operator control interface further enhances ease of use. Real-time monitoring, automated diagnostics, and predictive maintenance alerts help prevent unexpected stoppages and simplify routine servicing, ensuring long-term reliability and maximum uptime. Whether processing delicate stainless steel for appliances or heavy-gauge hot-rolled steel for infrastructure projects, the PrimeFlex Industrial Slitting Line delivers outstanding accuracy, speed, and energy savings. Its combination of advanced technology, flexible operation, and eco-friendly design makes it an ideal solution for manufacturers looking to increase efficiency, reduce waste, and maintain a competitive edge in the global metal processing industry.

The Blanking Line is a state-of-the-art sheet metal processing solution engineered for handling Cold Rolled Steel (CRS) and Hot Rolled Steel (HRS) with superior accuracy, consistency, and speed. Designed for manufacturers across industries such as automotive, appliances, construction, and general metal fabrication, this line combines heavy-duty press capacity, flexible sheet handling, and efficient stacking into one integrated system. https://sumikura.jp/blanking-lines/ Robust Press Capacity and Large Working Dimensions Equipped with an 800-ton press, this blanking line ensures maximum strength and durability for demanding applications. Its working area of 5,000 × 2,750mm provides ample space for processing both standard and oversized sheets, enabling manufacturers to expand production capabilities without compromising on quality or efficiency. The powerful press and wide working platform allow for precise blanking of large panels, reinforcing its suitability for industries that require large-format components. Wide Range of Sheet Dimensions Flexibility is one of the defining characteristics of this line. It accommodates sheet widths ranging from 300mm to 2,000mm and lengths between 300mm and 6,000mm, offering versatility to meet diverse production needs. Whether producing small precision blanks or large automotive panels, this line adjusts effortlessly to different sizes. Additionally, it handles a thickness range of 0.2mm to 2.5mm, covering both lightweight applications and sturdier steel components. High-Speed, Reliable Performance With a maximum operating speed of 65 strokes per minute (SPM), the blanking line is engineered for high-volume production without compromising accuracy. Its advanced feeding and control systems ensure precise alignment and cutting consistency, reducing material waste and enhancing production efficiency. This high-speed capability positions the system as a valuable asset for manufacturers seeking to improve throughput and reduce cycle times. Advanced Magnetic Stacking System To further streamline production, the blanking line incorporates a magnetic stacking system that ensures precise, automated stacking of blanks after processing. This feature minimizes manual handling, reduces the risk of scratches or misalignment, and guarantees organized output ready for subsequent stages of manufacturing. The magnetic system not only improves safety but also enhances productivity by enabling smooth, uninterrupted operation. Key Features Compatible with CRS and HRS materials. 800-ton press capacity with 5,000 × 2,750mm working area. Processes sheet widths: 300–2,000mm; lengths: 300–6,000mm. Supports thickness range: 0.2–2.5mm. High-speed production at 65 SPM. Magnetic stacking system for precise and efficient blank handling. Industry Applications This blanking line is ideal for: Automotive sector: producing body panels, reinforcements, and structural parts. Appliance manufacturing: precision blanks for casings, panels, and frames. Construction materials: large-scale steel sheets for building and infrastructure. General metal fabrication: versatile applications across multiple industries. Conclusion The Blanking Line offers manufacturers a complete solution for high-capacity, high-precision blanking of CRS and HRS materials. Combining a powerful 800-ton press, wide material compatibility, 65 SPM operating speed, and an efficient magnetic stacking system, it is designed to maximize productivity, reduce waste, and deliver consistently high-quality results. For businesses seeking a reliable and versatile blanking solution, this system sets the standard for performance and efficiency.